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Nettobedarf

Also: Netto-Bedarf, Nettobedarfsmenge, Nettobedarf Logistik, Net Requirement

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In brief

The net requirement indicates the quantity of an item that actually needs to be procured or produced after available stock and already initiated receipts have been deducted from the total requirement.

Key facts

What is the net requirement?

The net requirement refers to the quantity of demand that remains open after all available resources have been taken into account. The starting point is always the gross requirement – that is, the total determined demand from orders, forecasts, or bill of materials explosions. From this gross requirement, all positions that reduce the actual procurement need are then subtracted: freely available stock, already open purchase orders with suppliers, scheduled production receipts, and stock transfers from other storage locations. What remains after this netting is the net requirement – the quantity for which an action still needs to be taken.

How does net requirements calculation work in practice?

In ERP and planning systems, net requirements determination usually runs automatically as part of material requirements planning (MRP). The system checks for each item and each demand date what stocks and receipts are available in the respective planning period. Several details are decisive here:

  • Stock quality: Only genuinely free stock is included in the calculation. Blocked, reserved, or already otherwise allocated quantities do not reduce – or only partially reduce – the net requirement, depending on the system configuration.
  • Receipt reliability: Open purchase orders or production orders count as planned receipts. Whether a receipt actually arrives on time depends on delivery date quality. Delayed receipts can result in the calculated net requirement having been set too low.
  • Combined planning: Many companies plan on the basis of both firm customer orders and sales forecasts. How forecast and order backlog are offset against each other significantly influences the gross requirement and therefore also the net requirement.

The result of the net requirements calculation forms the basis for purchase order proposals or production orders. Lot-sizing methods and safety stocks are typically applied only after the net requirements determination in order to generate a concrete order proposal from the calculated net requirement.

What matters in planning?

The quality of the net requirement stands or falls with the data foundation. Inaccurate inventory management, unposted goods receipts, or outdated planned orders lead to the net requirement being systematically over- or underestimated. For this reason, clean inventory management is an essential prerequisite for reliable planning results. In addition, the planning logic should be transparently documented so that planners can understand and correct deviations between the system proposal and actual demand. Vendor- and system-specific differences in the calculation – for example in the handling of partial reservations or in the scheduling of receipts – can noticeably influence the results.

Frequently asked questions

The gross requirement encompasses the total determined quantity requirement without taking available resources into account. The net requirement is the result that remains after deducting available stock and planned receipts, and which actually needs to be procured or produced.

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