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Senke

Also: Materialfluss-Senke, Zielknoten, Zielstation, Endpunkt Materialfluss, Senken

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In brief

In material flow planning, a sink is the destination point at which material arrives and exits the flow. It is the counterpart to the source and is a fundamental modeling element in warehouse planning, simulation, and control logic.

Key facts

What is a sink?

In material flow, a sink denotes a node at which goods complete their transport journey – whether permanently or until the next process step. A sink is not a physical object but an abstract modeling element: it describes a role within the system. Any point at which material leaves the flow under consideration can be defined as a sink. Its counterpart is the source, which introduces material into the flow.

Typical manifestations in practice

In intralogistics, sinks appear in many forms. Common examples include:

  • Storage locations where stored goods come to rest
  • Picking stations where items are removed from the conveyor stream
  • Production machines that consume material
  • Goods-out gates and dispatch areas where goods leave the warehouse
  • Buffer and consolidation zones that are treated as temporary sinks in higher-level models

Whether a point is considered a source or a sink always depends on the frame of reference. A goods-in gate is a sink from the supplier's perspective, but a source from the perspective of the internal warehouse.

Importance for planning and control

Source-sink models are the foundation of every material flow analysis. Planning tools and simulation software represent material flows as directed graphs in which sinks mark the end nodes. Based on these models, transport relationships, throughput requirements, and potential bottlenecks can be calculated.

In Warehouse Control Systems (WCS) and material flow computers (MFC), sinks are stored as destination addresses for transport orders. The correct definition of sinks is therefore a prerequisite for conveyor technology and control software to work together reliably. Incorrect or incomplete sink definitions lead directly to misrouting or system downtime.

When designing a system, the number and capacity of sinks significantly determine the achievable overall throughput. Bottleneck analyses therefore examine whether sinks are able to fully absorb the material flow generated by sources. If the intake capacity of a sink is lower than the inflow, a backlog develops that can slow down the entire system.

What to consider when modeling

The granularity of the sink definition influences the informative value of the analysis. Definitions that are too coarse – for example, treating an entire dispatch area as a single sink – can obscure real bottlenecks. Definitions that are too fine increase modeling effort without a proportional gain in insight. A level of detail that corresponds to the actual control logic of the system is most appropriate. Vendors of planning and simulation software implement the term sink in partly different ways – it is worth checking the tool-specific definition before comparing models across systems.

Frequently asked questions

Source and sink describe opposite roles in a material flow model. The source introduces material into the flow; the sink absorbs it and closes the flow. Which role a location takes on depends on the frame of reference.

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