Industriepalette

What is an industrial pallet?

The term industrial pallet describes a pallet designed for commercial use in production, storage and transport. In the narrow sense, it refers to a pallet measuring 1200 × 1000 mm, which differs from the Euro pallet (1200 × 800 mm) by its larger base area. In the broader sense, the term is also used — depending on the industry — as a collective term for all pallets that do not conform to the EUR/EPAL standard, including non-standard dimensions, one-way pallets and industry-specific designs made of wood, plastic or metal.

Industrial pallets are used particularly frequently in the automotive supply industry, mechanical engineering and industries handling heavy or large-area goods, where the narrower Euro pallet reaches its limits. Unlike the Euro pallet, the industrial pallet is not governed by a single central standard; dimensions, load capacity and quality requirements vary depending on the user and supply chain.

Use in practice

When planning racking systems and conveyor technology, the specific pallet specification must be known before shelving systems, conveyors or automated storage systems can be dimensioned. Even minor deviations in width, height or runner spacing can mean that pallets cannot be transported reliably in high-bay warehouses or automated storage systems.

For exchange within supply chains, the question arises whether a swap system or a pooling model is used. Unlike the Euro pallet, for which established exchange networks exist, return logistics and quality control for industrial pallets often need to be organized individually. This has a direct impact on loss rates, repair requirements and capital tie-up.

• One-way pallets made of wood or corrugated cardboard are used when return transport is uneconomical.
• Reusable pallets made of plastic or metal are more durable and better suited to automation, but require a functioning closed-loop system.
• Quality grades (e.g. A, B, C) govern the condition of pallets and are particularly relevant for automated systems, as damaged pallets can cause disruptions.

What matters when making a selection

When using industrial pallets, you should carefully coordinate the following aspects: first, the dimensions and tolerances, which must be compatible with the racking and conveyor technology in use. Second, the load capacity, which should be defined both statically (standing load) and dynamically (transport). Third, the choice of material, which affects cleanability, hygiene and suitability for specific storage areas. Fourth, the organizational requirements for swapping, pooling or single-use, which significantly influence costs and process effort.

Whether a pooling model or pallet ownership makes more sense depends heavily on the network structure, supply partners and the effort involved in return logistics — there is no universally correct answer here, and the decision should be made on the basis of a concrete cost analysis.