Question 1

What components does the solution consist of?

Accepted Answer

The automated ROCKET Shuttle System consists of four main components, perfectly coordinated with one another: 1. ROCKET Rack • Robust construction: The racking system features a stable design and places minimal demands on floor conditions. • Flexible scalability: It can be flexibly adapted to individual needs and expanded at a later stage. • Maximum height: The system can be built to a height of up to 26 meters. • Intelligent access concept: The unique spatial design of the ROCKET System sets our system apart from competitors and enables significantly optimized accessibility in the lift area. 2. ROCKET Shuttle • Aisle-bound or non-aisle-bound: The shuttle is available in both variants, depending on customer requirements. • Temperature range: The shuttle operates reliably within a temperature range of 2 to 45 °C. • Space optimization: Due to the low overall height, there is no loss of space for container heights from 120 mm upwards. • Innovative load handling: The system is extremely robust and reduces susceptibility to faults thanks to an innovative load handling technique. 3. ROCKET Lift • Freely selectable lift positions: The position of the lifts can be flexibly adjusted. • Scalable number of lifts: The number of lifts can be scaled according to requirements. • Space-saving transfers: Transfers within the "lift shadow" eliminate the need for additional conveyor technology, saving space. • High energy efficiency: The system uses DC link coupling and power caps for maximum energy savings. 4. ROCKET Software • Modern user interface: The software offers an intuitive, app-based operation. • Flexible IT interface: A standardized, highly flexible interface ensures seamless integration with external material flow and warehouse management systems. • IoT data provision: The system supports MQTT for providing IoT data. • Update and upgrade capability: The software offers comprehensive options for updates and enhancements.

Question 2

How does the solution work in detail?

Accepted Answer

The ROCKET Shuttle system is an automated storage system with a robust steel structure and a defined number of storage locations for bins and trays. The shuttles and lifting systems handle automatic storage and retrieval. Thanks to storage depths of up to 6-deep, the system offers exceptional storage density and maximum space utilization, which is particularly advantageous in space-constrained industries. This design enables high storage density at consistent performance levels while reducing the floor space required. An innovative load handling device lifts bins safely and precisely out of the rack rather than pushing them, increasing process reliability (no "dancing totes") and sustainably improving system availability. With a payload of up to 50 kg per storage location, the system is ideally suited for industrial applications storing heavier components or assemblies. The shuttles, as the central elements of the system, move autonomously in a horizontal direction along rails within the aisles and are guided precisely using sensors and control systems. For storage, the shuttle transports the bin from the transfer station to the designated storage location and positions it precisely in the rack. During retrieval, the shuttle is called to the storage location, lifts out the bin, and brings it to the transfer station for further processing. The system is managed by control software that optimizes and prioritizes inventory levels, transport routes, and orders to maximize efficiency and throughput. A vertical bin lift handles transport between the horizontally moving shuttles and the racks, while an additional shuttle lift at the end of the aisle enables the transfer of shuttles between different levels.

Question 3

What are the unique selling points of this solution?

Accepted Answer

The ROCKET Shuttle System stands out through the following features: 1. Storage density through 4-deep or 6-deep storage. The 4-deep or 6-deep storage of bins enables outstanding storage density and ensures optimal space utilization at consistently high performance levels, while reducing the floor space required. 2. Multiple lifts at different positions. The unique ability to integrate multiple lifts at freely selectable positions within the system allows material flow to be specifically optimized and bottlenecks to be avoided, significantly increasing picking speed and efficiency. With the flexible lifts, up to 1,500 storage and retrieval operations per hour per aisle are possible depending on the configuration. 3. Stacking through higher payloads. The ROCKET Shuttle allows stacking through higher payloads, making optimal use of space and significantly increasing storage capacity. An innovative load handling technology ensures smooth and fault-free operation even under higher loads. 4. High flexibility in design. The planning and implementation of the system offers exceptional design freedom. Thanks to the flexible arrangement options for the pre-zone, racks, storage depths, and lift positions, the warehouse can be precisely tailored to the customer's spatial and logistical requirements. This enables higher space utilization and a more efficient material flow compared to conventional shuttle systems.

Question 4

What does your ideal customer look like?

Accepted Answer

An ideal customer for a ROCKET Shuttle System is a company that requires a high variety of SKUs and fast, precise inventory turnover, for example in industries such as electronics, automotive, or medical technology. These companies store many small but valuable parts, often operate under space constraints, and can use automation to utilize their storage space more efficiently. By making effective use of available space — particularly building height of up to 26 meters — space utilization is maximized without the need for structural modifications. This is especially attractive for companies that suffer from limited space and have no option to expand their storage areas. Companies requiring high picking accuracy, cost efficiency, and flexibility in response to seasonal fluctuations will find significant advantages in the shuttle system. These include e-commerce retailers and companies operating in multi-shift operations or at risk of high costs due to manual errors. A technology-oriented company that is open to digital transformation and automation can gain considerably in efficiency and competitiveness through a ROCKET Shuttle System. The ROCKET Shuttle System is designed to ensure maximum efficiency and flexibility in warehousing, no matter how demanding the customer's requirements may be.

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