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Automated Warehouse Systems

AKL, shuttle, cube storage, vertical lift or robots: we show you which automated warehouse systems exist, what they are suited for and how to find the right one for your warehouse.

even Report #2: Everything about automated small parts storage systemsTop report
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even Report #2: Everything about automated small parts storage systems

Know-How and Know-Why for logistics decision-makers on the topic of automated small parts warehouses: Download for free now!

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What Automated Warehouse Systems Are There?
Hardware

What Automated Warehouse Systems Are There?

An overview of the most common automated warehouse systems.

even · 3 min
How do you choose the right warehouse system?
Planning warehouse, material flow & automation

How do you choose the right warehouse system?

Via data, clear goals and the right strategy to the optimal warehouse solution.

even · 5 min
Who Are Automated Small Parts Warehouses Suitable For?
Automate storage & retrieval

Who Are Automated Small Parts Warehouses Suitable For?

How AKLs work, what advantages and disadvantages they offer, and which industries can benefit from them.

even · 3 min
The AutoStore System in Detail: Components, Partners, Planning – A Guide for Decision-Makers
Hardware

The AutoStore System in Detail: Components, Partners, Planning – A Guide for Decision-Makers

Understanding AutoStore: Everything about robots, ports, planning and integrators – for logistics managers, IT managers and project planners

even · 34 min
Planning Shuttle Warehouse Systems the Right Way – Answers from the even Webinar with RocketSolution
Automate warehousing

Planning Shuttle Warehouse Systems the Right Way – Answers from the even Webinar with RocketSolution

Shuttle warehouses are often planned based on gut feeling – yet it is concrete metrics that determine success or miscalculation.

even · 4 min
Wann lohnt sich Lagerautomatisierung? Kosten, ROI, Entscheidung
Automate warehousing

Wann lohnt sich Lagerautomatisierung? Kosten, ROI, Entscheidung

Ob sich Lagerautomation rechnet, hängt von Kosten, Prozessen und Wachstum ab. Artikel zeigt ROI‑Logik, Schwellen und Alternativen.

even · 17 min
TCO in Intralogistics: Operating Costs Determine ROI
Automate warehousing

TCO in Intralogistics: Operating Costs Determine ROI

About maintenance, energy, updates and service life, and why they shape the business case.

even · 17 min
Service and Maintenance for Automated Warehouse Systems: What Really Matters
Automate warehousing

Service and Maintenance for Automated Warehouse Systems: What Really Matters

On selecting the right support contracts and the importance of predictive maintenance.

even · 3 min
Mobile Transport Robots: Relevance to Challenges
Hardware

Mobile Transport Robots: Relevance to Challenges

Are AMRs and AGVs revolutionizing modern logistics?

even · 4 min

Terms on this topic

To the glossary →
Automatisches Kleinteilelager (AKL)
The Automated Small Parts Warehouse (AKL) is a fully automated storage system for totes, trays and small parts, in which storage and retrieval operations are performed without manual intervention by stacker cranes or shuttle systems.
Cube-System
A cube system is a high-density, grid-based storage system in which bins are stacked in a three-dimensional grid and moved by robots. It is particularly suited for small to medium-sized items with high throughput in limited storage space.
AutoStore-Lagersystem
The AutoStore storage system is a fully automated cube storage system in which robots stack, retrieve, and transport plastic bins across a three-dimensional grid structure to stationary picking stations.
Grid
A grid is the spatial raster structure of a cube-based automated storage system, in which bins are stacked on top of one another and moved by robots. It defines the capacity, footprint, and scalability of the entire system.
Regalbediengerät
An automated storage and retrieval system (AS/RS) is an automated machine that transports loads horizontally and vertically within an aisle of a high-bay warehouse to perform storage and retrieval operations.
Lagerlift
A vertical lift module (VLM) is a vertical, automated storage system that stores goods on trays or in drawers stacked within an enclosed shaft, delivering them to a retrieval window at the touch of a button or via a software command.
Karusselllager
A carousel storage system is an automated goods-to-person system that cyclically moves storage locations on a revolving carrier to the retrieval point. There are horizontal and vertical designs, which differ in terms of space requirements, item structure, and throughput demands.
Hochregallager
A high-bay warehouse is an automated storage facility with racking from approximately twelve meters in height, where stacker cranes automatically store and retrieve pallets.
AMR
AMR (Autonomous Mobile Robot) is a driverless, self-navigating transport robot that moves goods within a warehouse without any fixed installed infrastructure. It orientates itself independently using sensors and digital maps, and dynamically avoids obstacles.
Fahrerloses Transportsystem (FTS)
An Automated Guided Vehicle system (AGV system) is a system of automated industrial vehicles that transport goods independently within buildings or on company premises, without any manual vehicle operation.
Kommissioniersystem
A picking system is the coordinated interplay of warehouse technology, IT, conveyor technology, equipment, and processes that organizes and controls the retrieval of goods from a warehouse for order fulfillment. It forms the operational core of every order execution within the warehouse.
3D-Matrix Solution
A 3D matrix solution is a multi-dimensional storage and buffer system that dynamically manages load units in the X, Y, and Z directions, enabling significantly higher space utilization than conventional systems.

About this topic

In a nutshell

An automated warehouse system stores goods and brings them to the workstation without any walking routes. There is no single best system. Which one fits depends on your product range, your throughput, your building and your budget. On this page you will find all common systems compared, along with reports, Webinars and Vendors.

Which automated warehouse systems are there?

Most systems operate on the principle of goods to person: employees do not walk to the shelf. Instead, bins, trays or entire shelves come to the workstation. The main differences lie in storage density, speed and how easily a system can be expanded later.

Systems Compared
SystemHow it worksStrong atThings to consider
Cube Storage (e.g. AutoStore)Bins are stacked in a grid, robots on the roof retrieve themvery high storage density, many small items, modular expansionhigh investment, access to bins stored deep down takes longer
Automated Small Parts Warehouse (AKL)Stacker cranes store and retrieve bins or cartons in fixed aisleslarge assortments of small parts, high capacity, precise accessfixed aisles, complex integration into existing facilities
Shuttle SystemShuttles travel on rails at every shelf level, lifts connect the levelshigh throughput, fast access, scaling via additional shuttlescomplex control systems, more maintenance
Shelf to PersonRobots drive entire shelves or compartments to the picking stationshort travel distances, ergonomics, fast commissioninglower storage density, dependent on stable software
Autonomous Case-handling Robots (ACR)Autonomous robots retrieve bins directly from the shelf and bring them to the stationflexible deployment in existing operations, easy scalinghigh initial investment, vulnerable to IT disruptions
Vertical Lift Module (VLM)A lift inside a tower delivers trays on demand to an access openingsmall footprint, high ceilings, secure storagelimited suitability for large goods, throughput per lift is limited
Carousel / Horizontal CarouselShelves or compartments rotate and bring the item to the retrieval pointfast access to frequently needed items, small floor spaceinflexible with highly fluctuating stock levels, maintenance
Tray Storage SystemGoods are placed on trays and automatically conveyed to the stationheavy or sensitive goods, vertical use of floor spacedifficult to adapt when requirements change significantly

How to find the right system

Before comparing Vendors, it is worth taking an honest look at your own data. These questions narrow down the selection most quickly:

  • Product range: How large, heavy and sensitive are your items? Do they fit into standard bins?
  • Volume framework: How many items and bins do you store, and how many accesses do you have during peak hours?
  • Building: How much floor space and clear height do you have? Do you need to make changes during ongoing operations?
  • Growth: Should the system be able to grow later, for example through more robots or additional storage locations?
  • Costs: Not just the investment matters. Maintenance, energy, spare parts and software determine whether the system pays off.
  • Software: Which WMS currently controls your warehouse, and how will the new system be connected?
Key Takeaways
  1. Clarify processes and data first, then choose the system.
  2. Storage density, throughput and scalability can rarely all be maximised at the same time.
  3. Operating costs over the lifetime determine the ROI, not just the purchase price.
  4. Integration with WMS and control systems must be part of the planning from the very beginning.
Frequently asked questions

A warehouse system that stores, provides and retrieves goods without manual driving or walking. It typically brings bins, trays or shelves to a workstation where picking takes place.

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